Overview

New Process Development Engineer Jobs in London, Canada Metropolitan Area at KKR Consulting

Title: New Process Development Engineer

Company: KKR Consulting

Location: London, Canada Metropolitan Area

Job Title: New Process Development Engineer

Duration: 3–4 Months (High possibility of extension)

Location: London, Canada Metropolitan Area & Cincinnati, Ohio

Summary:

We are seeking a hands-on Process Development Engineer to support a fast-growing medical device company. This role will be embedded within the production engineering team, focusing on process improvement, scrap reduction, and yield optimization. The ideal candidate will play a key role in enhancing an existing manufacturing line by identifying inefficiencies, stabilizing production, and implementing engineering-driven solutions.

Responsibilities:

  • Lead and support process improvement initiatives with a focus on scrap reduction and yield improvement.
  • Partner with Production Engineering to troubleshoot complex manufacturing line issues.
  • Perform root cause analysis and implement corrective actions for process inefficiencies.
  • Conduct process characterization to understand variability and improve performance.
  • Support continuous improvement initiatives and help stabilize production.
  • Collaborate with cross-functional teams to implement sustainable process improvements.

Required Qualifications:

  • Bachelor’s degree in Engineering (Mechanical, Manufacturing, Biomedical, or related field).
  • Proven experience in process development engineering within the medical device industry.
  • Experience working on complex device assemblies (multi-component systems, ~20+ parts preferred).
  • Strong understanding of end-to-end medical device assembly processes.
  • Hands-on experience with manufacturing and assembly techniques such as: Ultrasonic welding, Laser welding, UV adhesive bonding,Press fits.
  • Functional testing in controlled environments
  • Experience with process characterization and variability analysis.
  • Working knowledge of equipment and process validation (IQ/OQ/PQ) and ability to collaborate with validation teams.
Upload your CV/resume or any other relevant file. Max. file size: 800 MB.

About KKR Consulting